Adopting pulse DC technology, through independent positive and negative electrode needles alternately release high-voltage pulse electric field, eliminating electricity efficiency is more than 200% higher than the traditional AC technology. Airless design, 5cm ultra-thin body can be embedded in the production line slit, support windless silent de-static, avoid airflow interference, suitable for clean room and high-speed coil scene (600m/min). Intelligent control system through the three-colour LED status lights (running/alarm/fault) and PLC/RS485 communication interface for real-time monitoring and control, accurately adapted to the needs of the production line. Suitable for printing (solving ink splash, colour registration inaccuracy), film slitting (eliminating hundreds of thousands of volts of static electricity) and other high-precision fields, to extend the life of the electrodes and reduce maintenance costs.
Product Features
• Adopting pulse DC technology, the ion generating efficiency is increased by 50%, and the static electricity is neutralised faster.
• Multi-level frequency adjustable, intelligent matching 25-150mm working distance.
• Support IO control, RS485 communication, real-time output of abnormal alarm signals, seamless connection to automated production lines.
• 24V DC power supply, low power consumption design, suitable for industrial equipment standard voltage.
• High-efficiency power dissipation range of 25-150mm, ion needle spacing of 25mm, accurate coverage of the target area.
• Airless design, suitable for clean room, electronic manufacturing, printing and packaging and other scenes.
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Ultra High Speed Static Elimination SolutionsUltra-high-speed pulse DC ion bar - specially developed for new energy, optical film, printing and packaging and other extreme working conditions, breakthrough support 900m/min (15m/s) ultra-high-speed operation, redefine the standard of static elimination performance! Adopting military-grade pulse DC technology, it has helped customers reduce the defective rate from 3.2% to less than 0.5% in the actual test of Li-ion diaphragm production line, and perfectly solved the industry pain points such as pole piece burr, film material adsorption, and printing and colour registration. |
The static elimination bar provides two connection modes:• Phoenix Terminal: Quick release structure, maintenance efficiency increased by 60%, MTTR (Mean Time To Repair) shortened to less than 30 seconds, to ensure the continuous operation of the production line. • Aviation plug: IP66 fully sealed design, resistant to spraying dust/liquid splash, of which TB4202F supports PLC signal feedback, real-time monitoring of ion bar status, suitable for automotive spraying/semiconductor cleaning and other high-pollution scenarios. |
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24V DC power supplyFully built-in electronics: integrated high voltage module and control system, no external power supply unit/high voltage cable, reducing installation complexity by 70%, saving wiring costs and equipment space. |
9 manual adjustment modesRotary switch for quick adjustment: adjust the positive/negative ion intensity directly through the physical knob (TB4203F supports remote programmer fine-tuning), adapting to printing, lithium-ion and other scenarios with different charge polarities.
Multi-scenario adaptive: 9 preset modes covering 0-30kV output, accurately responding to the differentiated needs of high-speed running of coils (900m/min), precision electronic manufacturing, and so on. |
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Intelligent monitoringThe equipment supports real-time remote monitoring of ion bar operation status and cleanliness, and realises abnormal alarm function through PLC, buzzer or indicator light. The system can be seamlessly integrated into existing industrial automation production lines, significantly improving equipment management efficiency and optimising maintenance cycles.TB4202F/TB4204F provides an active warning mechanism, effectively reducing the frequency of manual inspections and ensuring production continuity. This solution is particularly suitable for precision manufacturing areas with stringent requirements for equipment reliability. |
Remote ControlPLC/RS485 dual-mode control: TB4203F supports RS485 bus networking, and a single network can link up to 32 devices to achieve centralised intelligent management of printing/lithium production lines. |
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LED status indicatorThree-colour accurate diagnosis: the end LED real-time display of the operating status of the green light is always on (normal output of high voltage) ,red light alarm (internal failure/power supply abnormality),yellow light flashes (tungsten pin cleaning reminder) |
Remote Programmer (DB925R-specific option)Dynamic ion regulation: real-time adjustment of ion concentration and positive/negative output ratio through remote programmer, suitable for film slitting, web printing and other differentiated material requirements, elimination efficiency increased by 90%. |
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| MODEL | DB941 | DB941P | DB945R | DB945P | ||||
| Model | Compact | |||||||
| Supply voltage | 24VDC±5%、(300 mA max) | |||||||
| Power | <16W | |||||||
| Technology | Pulse DCMethod/ Output voltage Max. 12 kV positive and negative | |||||||
| Operating distance | 25→150mm | |||||||
| Installation distance | 25→>75mm / Recommend | |||||||
| Emitter pitch | 25mm | |||||||
| Connection | M8 connector, 4-pin | Phoenix，4-pin | ||||||
| Operation mode | Fixed mode | Fixed mode, 9 manual modes | ||||||
| Adjust performance | - | Optional | - | |||||
| Interface | - | RS485 | - | |||||
| Remote functions | - | I/O PLC Control | - | I/O PLC Control | ||||
| Local signalling | Operation (green light), abnormal (red light), cleaning (yellow) | |||||||
| Emitters | Tungsten | |||||||
| Housing | High insulation industrial flame retardant profiles, epoxy resin casting | |||||||
| Effective length | 360mm→410mm→460mm ~ 2960mm，Customized length in 25mm steps | |||||||
| Power supply and wire | Power Adapter | Default 2.5M | - | |||||
| Ingress protection class | Ip66. Fully sealed | - | ||||||
| Environment | Temperature:0〜45℃, Humidity:35〜70%RH | |||||||
| Warranty | One-year | |||||||
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