Ionizing Fan Type

DF241 / DF241P

High Frequency Ionizing Air Blower

70,000Hz high-frequency AC electrostatic elimination technology breaks through the limitations of traditional low-frequency and DC methods, and achieves efficient synergistic release of positive and negative ions through high-frequency AC technology. In the high ion concentration environment, the technology can quickly neutralise the electrostatic charge, the ion balance is stably controlled within ±10V, and the ozone generation is less than 0.05ppm, ensuring no pollution. It does not need to adjust the distance of the characteristics, significantly improve the efficiency of electrostatic elimination, especially for semiconductor manufacturing, precision electronic assembly and other highly sensitive scenes.

Features:
 • High-frequency AC electrostatic elimination technology to achieve ultra-stable ion balance within ±10V to ensure precision manufacturing yields.
 • Intelligent ion needle monitoring system, reduce 80% maintenance cost.
 • Quadruple abnormal alarm function, LED screen display + beeping prompts
 • Dual-mode grille (direct/diffusion), covering a greater distance to eliminate static electricity, suitable for SMT production lines and clean rooms.
 • Safety interlock design, open the cover automatically cut off the high-voltage power supply and fan, in line with the safety standard of anti-electrocution.
 • 5000rpm turbofan (12-speed adjustable), wind speed of 0.5-5m/s to accurately match the needs of electronic assembly/film roll process.
 • Industrial Internet of Things (IoT) integration, supporting IO control interface.

High-frequency technology

Adopting piezoelectric element boosting technology, the AC voltage is accurately boosted to ±2kV, and positive and negative ions are released alternately through the 70,000Hz high-frequency AC electric field, with the ion balance deviation <±10 V. Compared with the traditional DC scheme, the system combines high-frequency resonant circuit and piezoelectric ceramic drive, the ion concentration is increased by 3 times, covering 0.5-3m static elimination distance, suitable for semiconductor packaging, precision electronic assembly and other scenarios. It is suitable for semiconductor packaging, precision electronics assembly and other scenarios.

Newly developed air duct structure

The airflow path is precisely controlled, the uniformity of wind speed is increased by 40%, and the static elimination speed is increased by 50% compared with the traditional structure. Dynamic adjustment of air volume (0.5-3m³/min) through frequency conversion technology, suitable for semiconductor, SMT production line and other scenarios.

Extremely stable ionic balance

Adopting high frequency AC ionisation technology (70kHz), small fluctuation of ion balance, fully compliant with IEC 61340-5-1 electrostatic standard. Achieve rapid neutralisation (1000V→100V) as required by the electronics industry. Suitable for semiconductor packaging, SMT placement and other precision manufacturing scenarios.

Adopting interchangeable grille design to meet the needs of different industrial scenarios:

Wide-angle deflector mesh cover: Through the ring deflector plate technology, the ion diffusion angle is increased by 40%;
Directional booster mesh cover: Combined with gradual wind expansion structure, the ion wind is sprayed centrally, the farthest conveying distance reaches 3 metres, and the speed of static elimination is increased by 50%.

It has the function of ion needle maintenance and detection

When maintenance is required, the CHECK indicator lights up to send a notification *This feature is only available on the DF241P model

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The factory standard equipped with direct-fire mesh cover and diffusion mesh cover, easy to cope with the needs of different scenarios:

Straight-shooting type mesh cover (long distance): adopting directional airflow technology, accurately covering long-distance targets, suitable for the elimination of static electricity in the assembly line;
Diffusion type mesh cover (large range): through the wide-angle scattering design, to achieve a large area of uniform static electricity removal.
Quick replacement structure without tools, with 12 wind speed adjustment function, to meet the needs of industrial-grade static control, improve production efficiency and operational safety.

12-speed wind speed adjustment function accurately meets the needs of multiple scenarios:

1-3 speeds of ultra-quiet low wind speed gentle air supply, suitable for precision electronic components static elimination; 4-7 balanced wind speeds to meet the daily dust removal in dust-free workshop; 8-12 speeds of powerful air volume can quickly remove the dust accumulated in long-distance industrial equipment, with a brushless DC motor energy-saving and energy-saving. Intelligent speed control to cope with complex working conditions, improve the efficiency of static elimination and dust removal effect.

Special tungsten alloy ion needles are not easy to wear

Highly durable tungsten ion needles, made of special tungsten material, with ultra-high strength and high temperature resistance, compared with the traditional SUS material ion needles, the abrasion resistance is increased by more than 3 times, which significantly extends the service life. Suitable for plasma cleaning, semiconductor etching, precision coating and other harsh industrial scenarios, effectively reducing equipment maintenance costs and improving process stability.

Open construction design for easy static eliminator cleaning and maintenance!

Modular disassembly: the ion needle assembly and the front windshield can be quickly separated for easy deep cleaning or replacement.
Easy Maintenance: After removing the grille, the ion needle dust can be removed with a cotton swab, avoiding the decrease of static elimination efficiency.

The wireless networking can be connected to the MES system of the factory

Support wireless networking, can seamlessly access the factory MES system, real-time data monitoring and management. Adopting WIFI communication, it has the advantages of flexible deployment and mobility, breaks through the wired network limitations, and significantly reduces the complexity of factory wiring. WIFI module needs to be purchased separately, applicable to intelligent factories, flexible production lines and other scenarios, to enhance the efficiency of industrial Internet of Things (IIoT) applications, and help enterprises in digital transformation.

It is used for I/O control functions in industrial automation

TF-2152 industrial automation I/O control module, designed for production line in-line, supports PLC communication to achieve high-speed and stable information transmission and equipment control. It supports remote monitoring and control to enhance automation production efficiency. Suitable for factory automation, intelligent warehousing and other scenes.

ClassEconomicalBasic
ModelDF241DF241P
Operating voltage24VDC ±5%
Product power16W
The speed at which the power is dissipatedApprox. 1.5 sec. (Note 1)
Ionic balance± 10V or less (Note 1)
Ionization techniquesHigh-frequency AC method, approx. ±2KV, 70KHz
Wind speed is maximum4.5m/s
Airflow output10~120CFM (12 steps adjustable)
Airflow area20×150cm (Vertical grille)
40×120cm (diffusion grille)

Fan noise75dB(A)
Ion needle material
Ozone concentration≤ 0.04ppm or less (Note 2)
Ion Needle Warning (CHECK)-have
Fan Alarm (FAN)-have
Front Windshield Warning (CASE)havehave
High Voltage Alarm (H.V)havehave
IO Interfaces-have
Grounding methodC (capacitor) ground
MaterialShell bracket, metal painting, grille, needle holder, ABS
Operat0~+45°C (note no condensation), 35~75%RH
Dimensions200×180×85mm (with stand)
WeightApprox. 1,350 g (including bracket)
WarrantyOne-year limited warranty
AnnexVertical grille (1 unit), Wide-angle grille (1 unit)                
Power adapter (1 unit), auxiliary ground cable (1 unit)                
Blowing ribbon sticker (1 photo), factory inspection report (1 photo)                
Certificate of Conformity and Warranty Card (1 sheet)

(Note 1): Maximum air volume 300 mm from the front of the air outlet, representative value measured when the vertical grille is not equipped with a dust filter.
(Note 2): Maximum air volume 150 mm from the front of the air outlet, representative value measured in an open space.
* In order to facilitate product improvement, the appearance and specifications of the product may be changed without prior notice.

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There are currently no application cases available

There are currently no films available

Customer
Customer service

contact information

Suzhou

address:Building 9, No. 269, Xinfeng Road, Xukou Town, Wuzhong District, Suzhou, China

Telephone:0512-66559708

Technical support

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Contact Email

sales@tronovo.com