Dust Removal System

ED442

Ion Duster Box(Single Nozzle)

A dust collection unit integrates electrostatic elimination, dust removal, and dust collection into a single device. It is suitable for workpieces of various sizes, including electronic components, lenses, smartphones, lamp shades, cosmetic boxes, and appliance parts. This dust removal cabinet can effectively eliminate static electricity and dust buildup on electrical equipment and resin-molded products, while also preventing dust from re-adhering. Its ion air-blowing and air-blowing parts adopt mutually independent structures. This design improves the efficiency of electrostatic elimination and dust removal. These dust collection bins are easy to maintain and very simple to use: just turn them on.

Product Features:
• Adjustable ion balance and frequency, pulsed AC controller (only high-profile support)  

• 2 auxiliary blowing ports, and support angle adjustment

• Built-in air curtain, effectively isolate dust and pollutants  

• 3 photoelectric sensors, light curtain type induction precision shrink blind

• Multiple function mode selection

• Standard IO interface, support PLC automation control


Dust detection lamp

Due to the floating dust in the air, the surface of the product with static electricity, resulting in dust is difficult to find, difficult to remove, and the dust detection lamp will emit a specific wavelength of light on the surface of the product. If there are still residual dust particles on the surface of the product, these particles will appear under the irradiation of light, forming a clear dust image. This intuitive monitoring allows operators to quickly identify and dispose of residual dust and ensure the final cleanliness of the product.

Air curtain-vertical dimension to intercept dust

The air curtain, as the name suggests, is a barrier formed by high-speed airflow inside the electrostatic dust box. This invisible "air curtain", like a loyal guard, effectively isolates dust, particles and other pollutants in the outside air from the work area. In the process of product processing, the air curtain can not only effectively prevent the intrusion of external dust, but also prevent dust from flying into the workshop and falling back on the product.


Photoelectric induction

In modern industrial production, as one of the key equipment, the dust box is essential for maintaining the cleanliness of the production environment, protecting the health of employees and ensuring product quality. With the continuous progress of technology, the design of dust box is also increasingly intelligent, in which the light curtain sensor system is a typical representative. 3 sensors together to build a transverse light curtain, not only can help users reduce the blind area of induction, even if one of the sensors fails, the other two can still work normally, greatly reducing maintenance costs and standby costs.

Multiple working modes

● Dust detection light
  Normally open, normally closed, inductive, timed
● Dust fan
  Constant rotation, induction, timing
● Wind curtain
  Normally closed, induction, timing
● Ion nozzle
  Induction, timing

I/O control

● Start-stop control
  Automatically start and stop equipment by intelligently judging operating requirements and working conditions
● Fault self-diagnosis
  Automatically detect, identify and report the specific information or code of the fault, so as to help users or maintenance personnel quickly locate the problem, reduce troubleshooting time and improve maintenance efficiency
● Remote monitoring
  If the equipment is abnormal, the system will immediately issue an alarm output fault signal, which is convenient for technicians to respond quickly, reduce downtime and ensure production continuity.

Ion balance≤15V

The ion distribution is uniform, and a stable ion field can be maintained so that its equilibrium voltage is ≤ 15V.
The ion balance is an index for evaluating how close the voltage of the object is to 0V and how long it can be maintained near 0V after static elimination. The closer to 0V, the more qualified it is to be evaluated as "excellent static eliminator.

Power dissipation speed≤1.5s

The decay time of positive and negative charges is strictly controlled within 1 second. Such a short decay time reflects the advanced technology of the electrostatic dust box and further improves its dust removal efficiency. The power dissipation speed is an index to evaluate the speed of eliminating static electricity carried by the object, and is usually evaluated by the time required to drop from the original voltage to 1/10.

Pull-out dust box

The dustbin features a sealed bottom design and can be filled with water to prevent dust from scattering. When the dust collection box is full of dust, the user only needs to pull it out gently for cleaning or replacement, without any complicated disassembly, which greatly saves maintenance time and effort. At the same time, this design also effectively avoids the secondary pollution that may be generated when the dust box is replaced, and ensures the hygiene and safety of the entire dust removal process.

High pressure indication

Integrated with advanced high-voltage indication function, it provides users with an intuitive and accurate means of safety monitoring. The red light indicates that the high pressure is abnormal, reminding the user to check the status of the ion needle in time.

Controllable air flow regulating valve

The dust box is equipped with a throttle valve on the ion nozzle. The fine control of the ion jet flow is realized. By adjusting the throttle valve, users can easily control the flow and pressure of the airflow to ensure that the ion nozzle works in the best condition, thereby achieving a more refined and efficient dust removal effect. At the same time, the application of the throttle valve also significantly reduces the gas consumption, in line with the requirements of modern industry for green and environmentally friendly production.

ModelTD3402
Size

400X400X400mm

Number of air nozzles2PCS
Electricity removal performance±10V/≤0.5S
Ionization technologyHigh frequency AC
Ejection modeUpper ejection
Dust detection lightThe dust attached to the workpiece is also clearly visible
Auxiliary blowingIon blowing and air blowing separation to improve the efficiency of electrostatic removal, dust removal efficiency
Air curtain functionThe airflow forms a protective door, which can effectively isolate dust
Work modeTime setting: continuous, timer[2、5、10s、15s]
Dust discharge∅76Air duct flange, can be connected to a vacuum bag or vacuum cleaner
Main materialStainless steel
I/O interfacePLC、Input output signal
Product powerSingle-phase AC 100~240V(50Hz/60Hz)50W
WarrantyOne year effective warranty


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Customer
Customer service

contact information

Suzhou

address:Building 9, No. 269, Xinfeng Road, Xukou Town, Wuzhong District, Suzhou, China

Telephone:0512-66559708

Technical support

If you have any other questions, you can contact us by email

Contact Email

sales@tronovo.com