The transmission-type In-tool Ionizer is specially designed to solve static electrostatic issues in hard to reach or enclosed work areas, and is widely used in high-precision manufacturing industries such as semiconductors, flat panel displays, pharmaceuticals, and medical fields. It adopts advanced DC ionization technology, enabling efficient and stable ion delivery through long pipelines to achieve comprehensive electrostatic control in tight spaces or longitudinal extension areas. Compatible with clean dry air or nitrogen, the device ensures seamless integration into ultra-clean environments. It also supports MODBUS RTU communication, facilitating connection to the factory’s MES system for intelligent monitoring and management.
Product Features：
• Long-distance ion delivery for coverage of hard-to-reach areas
• DC ionization technology for efficient and stable transmission
• Compatible with clean dry air & nitrogen, zero contamination risk
• Compact structure for easy integration into existing equipment
• Intelligent status indication for clear visibility of operational conditions
• Single Crystal Silicon ion needle, greatly reducing wafer contamination risk
• hole-machine power consumption＜1.5W for energy efficiency and environmental friendliness
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Long-distance Ion Transport CapacityEquipped with optimized DC ionization technology and a high-efficiency airflow design, the DS822R transmission-type Ionizer enables stable, long-distance ion transmission through pipelines, effectively covering hard-to-reach areas on production lines. Whether for the deep interior of equipment or high-altitude process chambers, uniform and rapid electrostatic neutralization is achieved. This feature is particularly suited for processes such as semiconductor wafer process and panel assembly, thoroughly resolving the issue of insufficient performance with traditional static eliminators caused by installation location constraints. It serves as a highly efficient and reliable electrostatic elimination solution. |
DC ionization technology ensures stable operationUtilizes advanced DC ionization technology, the DS822R transmission-type electrostatic eliminator produces an ion field with higher ion balance and lower residual voltage compared to traditional AC ionization methods. It operates stably and generates minimal electromagnetic interference.When integrated with long-pipeline conveyance, this technology minimizes ion loss, maintains a stable ion output concentration, and ensures that the equipment can deliver sustained, high-efficiency electrostatic neutralization over long distances even in harsh environments such as semiconductor and panel manufacturing during continuous operation. |
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Single Crystal Silicon ion needle, reduce contamination riskDS822R transmission-type electrostatic eliminator adopts high-purity single crystal silicon ion needle, which produce minimal particles during ionization and resist surface contamination. This design effectively prevents electrostatic elimination defects caused by ion needle contamination at the source. This is particularly crucial for critical cleanroom processes in semiconductor manufacturing, such as Photolithography and etching. It significantly reduces product rejection rates and effectively improves overall yield, making it a reliable choice to ensure stable operation of precision processes. |
24VDC input intelligent real-time monitoring and alarm ensures consistent production yieldThe DS822R transmission-type Ionizer features a 24VDC wide-range power input, which is compatible with mainstream industrial power supply standards and ensures stable and reliable power supply. The device integrates an intelligent real-time monitoring and alarm system for continuous operational status tracking. It not only enables local status visualization via multi-color indicator lights but also supports remote monitoring and data feedback through communication interfaces (e.g., RS485/MODBUS). |
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Die Bonding Process: Eliminate Placement Contamination and MisalignmentIn high-speed, high-precision die bonders, static electricity can attract airborne micro-particles to contaminate the chip bonding surface; worse still, it may cause position misalignment or cracking of ultra-thin chips during pickup. The DS822R Transmission-type Ionizer can deliver clean ionized airflow directly to enclosed, hard-to-reach key locations such as dispensing nozzles or placement heads via flexible pipelines. It instantly neutralizes static electricity on chips, substrates and suction nozzles, fundamentally reducing contamination and placement defects caused by electrostatic adsorption. |
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