Special Application Ionizers

DS824R

Gas assisted type-Regional static eliminator

A gas-assisted In-tool Ionizer designed for high-end precision manufacturing environments.Its innovative gas-assisted technology integrates a micro power supply and control circuit into an ultra-compact body, facilitating seamless integration into the confined internal spaces of process equipment in semiconductor, wafer processing, flat panel display (FPD) and medical device sectors.When supplied with a minimal volume of clean, dry air or nitrogen, this unit provides consistent, high-performance static neutralization unaffected by ambient air current. It effectively mitigates particle contamination induced by electrostatic adhesion, ensures process cleanliness and product yield at the source, and is an optimal solution for dependable static control in modern smart manufacturing lines.

Product Features:
• Air-assisted Stable Performance: Powered by an independent clean air supply, it ensures stable and reliable electrostatic elimination performance.
• Ultra-Compact Design:Highly integrated miniature structure for easy installation in extremely confined spaces inside equipment.
• Status Visualization: Equipped with three-color LED and remote alarm signal for real-time working status monitoring.
• Safe & Easy Integration: 24V DC safe power supply, compliant with industrial standards, for simple and fast deployment.
• Clean & Anti-Contamination: Single Crystal Silicon ion needle combines with gas-assisted purging reduce particle contamination risks at the source.
• Extended Maintenance Cycle: The gas-assisted design reduces ion needle contamination ,significantly prolonging maintenance intervals.

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Independent gas-assisted technology guarantees stable, high-efficiency static elimination

This air-supplied In-tool Ionizer connects to clean dry air or nitrogen for robust, consistent static neutralization independent of ambient airflow. Its design eliminates performance interference from airflow fluctuations, and is ideal for enclosed or airflow-limited process equipment, serving as a reliable area static control solution.

Ultra-Compact & Highly Integrated Design

The compact and ingenious DS824R gas-assisted In-tool Ionizer features a significantly minimized footprint, allowing easy installation into the confined internal spaces of semiconductor equipment, flat panel display production lines or medical instruments. Its compact design saves installation space and avoids disrupting existing layouts, enabling "stealth" integration. Ideal for space-limited automated lines and precision instruments, it delivers a space-saving, easy-to-integrate static elimination solution for deploying the DS824R while maintaining robust functionality.

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Accurate Status Feedback & Smart Monitoring

This In-tool Ionizer comes with a tricolor LED indicator and remote alarm signal output, offering real-time visibility of operational status, fault alerts, and maintenance needs. Users can monitor it remotely via visual prompts or integration with the equipment control system, enabling preventive maintenance and quick fault resolution. This feature boosts the DS824R’s system management transparency and response speed, minimizing the risk of unplanned production halts due to static eliminator anomalies.

Extended Maintenance Cycle & Loe Operating Costs

The DS824R gas-assisted In-tool Ionizer utilizes clean air for static neutralization, effectively minimizing ion needle contamination and dust buildup to drastically extend maintenance intervals. Its robust, reliable design further reduces routine upkeep requirements. The extended maintenance cycle cuts labor costs and production downtimes simultaneously, making the DS824R ideal for 7*24 continuous-operation high-end manufacturing environments.

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Protects chip packing, ensuring reliable bonding and safe testing

In the core processes of chip packaging — wire bonding and final test — static is an invisible culprit that causes fine wire deflection, cold soldering, short circuits and even breakdown of internal chip circuits. Traditional static elimination solutions often fail to meet the stringent requirements of this high-precision, high-dynamic scenario due to their excessive size that prevents integration near precision bonding heads, or airflow disturbance that impairs wire positioning accuracy. With its ultra-compact design and air-assisted precise neutralization, the DS824R air-fed In-tool Ionizer delivers a targeted, zero-interference static control solution for wire bonding and package testing.



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Customer
Customer service

contact information

Suzhou

address:Building 9, No. 269, Xinfeng Road, Xukou Town, Wuzhong District, Suzhou, China

Telephone:0512-66559708

Technical support

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sales@tronovo.com