An intelligent In-tool Ionizer adopt steady-state DC technology, specifically design to address static charge and particulate contamination in confined spaces such as equipment interiors, conveyor belts, and workstations within high-end industries such as semiconductors, flat panel displays, precision electronics, and pharmaceutical manufacturing. Featuring ion self-balancing functionality, enables real-time adaptation to environmental changes to ensure stable and efficient electrostatic neutralization performance. Its compact design, ultra-low particle emission compatibility, and support industrial communication remote monitoring capabilities enable seamless integration into automated production lines and precision equipment, effectively enhancing product yield while ensuring production safety and process reliability.
Features：
• Real-time monitoring and automatic adjustment to maintain optimal ion balance
• Three-color LED indicator for clear display of operation, cleaning, and faults
• Ultra-thin and compact design, easily integrated into various equipment interiors
• 24VDC safe voltage, easily connect to device circuit
• Standard RS485 interface for remote monitoring and intelligent adjustment
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Steady-state DC combined with ion self-balancing technologyThe advanced steady-state DC ionization technology is adopted to fundamentally solve the problems of charge residual and fluctuation which may be caused by the traditional AC or pulse ionization. The system features high-precision sensor and intelligent feedback circuits to continuously monitor ion balance, automatically adjusting output in real time to maintain residual voltage within ±35V at a working distance of 20cm |
Compact design, seamless integrationWith minimalist & compact design, it maximizes internal space efficiency. Seamlessly integrated into confined spaces of various process equipment, it demonstrates high adaptability for both existing production line modifications and new production line layouts. It enables customers to deploy electrostatic control functions efficiently in limited spaces, achieving optimal overall equipment configuration. |
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Visual Status Management of Three-color LED Indicators and Remote AlarmThe device is equipped with an intuitive three-color LED status indicator and features remote alarm signal output. Operators can monitor the equipment's real-time status through visual inspection or alarm signals from the PLC, without specialized instruments. This significantly streamlines daily inspections and production line management, support rapid response and ensuring flawless static control. |
RS485 communication realize number integration and remote controlStandard RS485 industrial communication interface with Modbus protocol support, enabling seamless integration with factory IoT platforms. Users can remotely monitor the operational status and ion balance data of each device in the central control room, and adjust them to meet the needs of different production batches. This feature is a key component in achieving traceable and manageable environmental control parameters in smart factories, helping customers achieve higher levels of automation and digitalization. |
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Electrostatic Control Solution for Wafer Dicing and Scribing ProcessIn the precision processes of wafer dicing and scribing, electrostatic control is a critical factor that directly impacts yield, equipment efficiency, and chip quality. Traditional static eliminators are unsuitable for the narrow space inside the equipment, their performance is affected by the ambient airflow or the risk of particle contamination. In-tool Ionizer DS826R is specifically designed for high-precision, space-constrained applications, provide a one-stop solution for electrostatic and micro-pollution control. |
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